How to replacement timing belt replacement diagram for 2003 hyundai santa fe 2.4 16 valve
How To Timing Belt Replacement – Camry / Avalon / ES 300 / Sienna / RX 300 / Solara – V6 – MZFE
Introduction
The Toyota MZFE engine is either a 3.0 or 3.3 liter transversely mounted, timing belt driven, 24 valve dual single overhead cam aluminum V6 design. This engine has been developed for use in many Toyota vehicles from 1994 to 2003. These include the Lexus ES300, RX300, and the Toyot
a Camry, Avalon and Solara. The 3.3 liter version was introduced as the 3MZFE. Most engine components in the 1MZFE are interchangeable with the 3MZFE including the timing belt, tensioner pulley and guide pulley. However, the 3MZFE has a different automatic belt tensioner configuration which is not covered in this article. Up until the introduction of VVTI (Variable Valve Timing) technology, the engine’s valve train were Non-Interference. This means that damage to either the valves or pistons will not occur if the timing belt were to brake during vehicle operation. The outlined timing belt replacement instructions can therefore be used on belts that have broken on non VVTI engines. Positioning the Camshaft Sprockets and the Crankshaft Pulley alignment marks to Top-Dead-Center (TDC) is all that is needed before the new belt is installed. A compression leakage test can be performed after belt installation to verify the integrity of the valves.
Toyota recommends belt replacement at or over 90,000 miles. Of the MZFE engines that were worked on, all cars under 200,000 miles had good operating water pumps. Over 150,000 miles, some of the guide and tensioner pulleys were indicating signs of wear and needed replacement.
Allocate 3 or more hours for just a belt replacement. Paint marks on the belt where it meets the crankshaft and camshaft pulleys will eliminate a lot of grief if any of these pulleys were to move after belt removal and during new belt installation.
1MZFE Timing Belt Components
Tools and Parts Needed
Tools
Impact Driver (Electric, Compressed Air, or Mechanical)
1/2″ Breaker Bar (if no Impact Driver available used for Crankshaft Pulley Bolt removal)
1/2″ & 3/8″ drive Socket Wrenches
Metric Box Wrenches & Sockets
1/2″ & 3/8″ Wrench Extensions
Screw Drivers
Jack (Hydraulic or Scissor)
Standard Jack Stands
Japanese cars use the following metric sizes:
10mm, 12mm, 14mm, 17mm, 19mm, 21mm, 22mm
Needed Parts
Replacement Timing Belt
Timing Belt Cover Gasket (Optional)
Engine Control Rod – “Dog Bone” (Optional)
Belt Tensioner Idler Pulley (Optional)
Belt Guide Idler Pulley (Optional)
Accessory Belts and Crankshaft Pulley Removal
- Place transmission in Park, apply the parking brake and chock the rear wheels.
- Support the vehicle on a jack stands and remove the passenger side front wheel.
- Unbolt the Front Fender Apron Seal – passenger side.
- Unbolt the Crankshaft Pulley Bolt. Use a breaker bar secured to the ground or frame of the car if an impact driver is not available. “Thump” the ignition around 1 second. The tension on the bolt should be relieved as a result of the torque from the starter motor. If that doesn’t work, applying heat to the bolt from a propane torch can help … but be careful … the oil seal can be damaged from too much heat. If the car has a weak battery, not enough amperage is available for the the starter motor to unbolt the pulley bolt. Additional amps can be had by jumping another battery from another car. As a last resort, find a friendly garage owner who’ll torque the bolt off for you with their 180lbs air powered impact driver.
- Turn the engine clockwise to align the crankshaft pulley to the Top-Dead-Center (TDC) mark on the timing belt cover. Use a 1/2 drive socket wrench attached to the pulley bolt to ease engine rotation. Use a impact driver or do a quick twist of the socket wrench counter clockwise to spin off the crankshaft pulley without upsetting the alignment.
- Unbolt the crankshaft pulley.
- (Supplemental) – if your Power Steering Fluid has turned black, the fluid can be replaced with the timing belt replacement job. More fluid can be drained in lieu of draining from the reservoir. Remove the hose clamp and hose from the metal tube located below the crankshaft pulley. The majority of the fluid can be ‘pushed’ out by rotating the steering wheel to the left and right while the fluid is draining out. When completely drained, reconnect the hose and clamp.
- Loosen or remove the Power Steering Pump Bracket Bolt.
- With either a long metal or crow bar, apply pressure to the left side of the pump to relieve tension on the Power Steering Belt. Alternatively, a few light taps with a hammer on the power steering pump bracket behind the ps bracket will move the pump forward of the bolt and relieve tension on the belt.
- Loosen the tension on the Alternator Adjustment Locking Bolt.
- Relieve tension on the Alternator Pivot Bolt.
- Turn the Alternator Belt Adjustment Bolt counter clockwise until the alternator belt can be removed by pushing down on the alternator.
- Remove both the Alternator and Power Steering Pump Belts.
Timing Belt Cover and Side Engine Mount Removal
- Disconnect the Coolant Reservoir Hose from the Reservoir container.
- Disconnect the two engine ground wire connectors.
- Unbolt and remove the side engine mount.
- Remove the alternator bracket nut and bracket.
- Optional – Detach and move the power steering hose to the firewall.
- Unbolt and remove the lower timing belt cover.
- Unbolt and remove the upper timing belt cover.
- Unbolt and remove the side engine mount. Keep the one side engine mount long bolt in place while removing the mount.
- Remove the timing belt guide.
Timing Belt Removal
- Check that the camshaft alignment marks match the backing plate alignment marks. If not aligned, screw back in the crankshaft bolt and rotate the engine with a wrench until alignment is made.
- Optional – When alignment has been made, apply paint marks to the camshaft, crankshaft, backing plate alignment marks along with the timing belt. These will help with re-alignment problems if the crankshaft or camshafts were to move during belt installation.
- Unbolt the timing belt tensioner.
- Simultaneously twist the timing belt between the right camshaft and crankshaft -and- the right camshaft and left camshaft approximately 45 degrees. This will slightly move both camshafts clockwise to ease belt removal as well as new belt installation. A small amount of slack will now exist between both camshafts and the right camshaft with the crankshaft.
- Remove the old timing belt.
Addendum – Water Pump / Guide Pulley & Tensioner Pulley Replacement
If replacement of the Water Pump is desired with the belt replacement, a 10mm stud removal tool will be needed. This tool will ease removal of the pump’s mounting stud thereby allowing the pump to clear the Camshaft Side Timing Belt cover. If this stud is not removed, there will not be enough clearance for the pump to be moved away from the Camshaft Side Timing Belt Cover. Some people will remove the Camshaft sprockets and then the belt cover before removing the pump … extra work and unnecessary if the pump mounting stud is removed.
From my experience, the Camry’s Aisin Water Pumps are good for at least 200,000 miles. Never encountered one go bad at or around 100k miles.
If you purchased a Timing Belt Component Kit, your kit should include a new Timing Belt Guide Pulley (the pulley between the two camshaft sprockets) and Tension Pulley (between the crankshaft and left camshaft). The Guide Pulley can be easily replaced by unbolting the old and bolting on the new. The Tension Pulley is slightly more difficult. This pulley is part of an assembly that allows the pulley to dynamically apply continuous pressure on the timing belt (via the tensioner) if any belt stretch were to occur. The tensioner mounting bolt runs through a sleeve that allows the pulley to moves approximately 30 degrees to take up belt slack.
New Timing Belt Installation
- Start by installing the new belt on the right camshaft using the paint line on the new belt. Prevent the belt from slipping off by using a spring loaded plastic alligator clip.
- Stretch the belt and slip the belt onto the left camshaft. Again, use the paint line on the new belt for alignment and use a plastic alligator clip to prevent the belt from slipping off.
- Guide the right side of the belt over the water pump and then position the belt on the crankshaft pulley cogs. There should be little to no slack when this is done. If so, the belt may be loose by one cog.
- While holding the belt in place over the crankshaft pulley with the right hand, use the left hand to slip the left side of the belt over the tensioner pulley.
- Bolt on the timing belt tensioner. Applying equal turns on each bolt will gradually compress the tensioner pin against the tensioner pulley assembly. As this occurs, the timing belt will tighten up.
- Optional – At this point the car can be started to check for belt alignment. If the car misfires or the Check Engine light were to come on, turn off the car, connect the crankshaft pulley bolt and rotate the engine with a ratchet wrench to the alignment marks. Being off by one cog will cause an engine misfire. This is usually between the right camshaft and the crankshaft.
- Reverse the outlined instructions to reconnect removed components as outlined in the last thumbnail photo in this article. The Crankshaft Pulley Bolt can be ‘shocked’ torqued on with a Mechanical Impact Driver if either an air or electrically powered impact driver is not available. This tool may be available for rent at a auto retailer; otherwise, you can always bring your car to a private garage to have them torque the bolt on for you. Usually they’ll do it for free out of professional courtesy.
- If the power steering fluid was drained, pour in new fluid and turn the steering wheel right to left to create suction. The fluid level should drop, add more fluid and repeat procedure until the fluid level has stabilized.
Know What You Are Doing
Many of today’s autos have timing belts. If you keep up with all the necessary services today’s automobiles are engineered to last well over 100,000 miles. Your auto, being in good shape now has 50,000 plus miles on it and you plan on keeping it. You will now have to consider the big expensive service. The Timing Belt.
This timing belt is made of the same basic materials that the other drive (fan) belts are made of. The timing belt is probably one of the more expensive and more important maintenance items you will have to do. Follow your manufacturer’s time and mileage recommendations for this service. Many of today’s engines are called “interference engines”. This means if your timing belt skips or breaks the valve and pistons are no longer in sync and will hit each other causing very extensive damage internally to the point of having to replace the complete engine itself.
If you plan on replacing the timing belt yourself you best be very mechanically inclined. Replacing this belt on a four cylinder engine is not all that difficult if you know what you are doing. Replacing this belt on a six cylinder engine, especially a transverse engine, can be over bearing for the average backyard do-it-yourselfer. If the engine is not an interference type and belt timing is off by a few teeth the worse that will happen is the engine not running properly and the belt has to be re-timed. If the engine is an interference type and the belt is off by too many teeth the valves and piston will hit each other, so by trying to save money you have just ruined the entire engine. Think twice or three times before attempting this belt replacement by yourself. Some things are better left to pros even if it costs more. Don’t forget, at least this way you have a certain warrantee on the repair should something go wrong.
Choosing not to do the timing belt when the service is due can lead to the same engine damage should this belt skip a few teeth or break from age
Timing Belt Tech Data and Replacement Intervals for Acura
Your timing belt should be replaced every 50-70,000 miles. Carmakers have specified the replacement intervals for timing belts. In this database you will find these timing belt replacement intervals along with a little technical information regarding the valve configuration – interference or non-interference. In an interference engine, the valves and piston share the same air space. They never touch, unless your timing belt breaks or skips, and this is a catastrophic failure that requires removing the head and replacing bent valves. Non-interference engines do not risk this contact if the timing belt goes. Nonetheless, either can leave you stranded, so regular timing belt replacement is very important.
Be sure to replace your timing belt at the required intervals for your Acura. Timing belt replacement is crucial to the life of your engine. Interference type engines can suffer expensive damage in the case of timing belt failure. Bent valves are not cheap to replace! Below are the timing belt maintenance intervals and info for Acura cars.
Audi Timing Belt Tech Data and Replacement Intervals
Your timing belt AUDI should be replaced every 50-70,000 miles. Carmakers have specified the replacement intervals for timing belts. In this database you will find these timing belt replacement intervals along with a little technical information regarding the valve configuration – interference or non-interference. In an interference engine, the valves and piston share the same air space. They never touch, unless your timing belt breaks or skips, and this is a catastrophic failure that requires removing the head and replacing bent valves. Non-interference engines do not risk this contact if the timing belt goes. Nonetheless, either can leave you stranded, so regular timing belt replacement is very important.
Be sure to replace your timing belt at the required intervals for your Audi. Timing belt replacement is crucial to the life of your engine. Interference type engines can suffer expensive damage in the case of timing belt failure. Bent valves are not cheap to replace! Below are the timing belt maintenance intervals and info for Audi cars.
Chrysler Timing Belt Tech Data and Replacement Intervals
Your timing belt should be replaced every 50-70,000 miles. Carmakers have specified the replacement intervals for timing belts. In this database you will find these timing belt replacement intervals along with a little technical information regarding the valve configuration – interference or non-interference. In an interference engine, the valves and piston share the same air space. They never touch, unless your timing belt breaks or skips, and this is a catastrophic failure that requires removing the head and replacing bent valves. Non-interference engines do not risk this contact if the timing belt goes. Nonetheless, either can leave you stranded, so regular timing belt replacement is very important.
Be sure to replace your timing belt at the required intervals for your Chrysler. Timing belt replacement is crucial to the life of your engine. Interference type engines can suffer expensive damage in the case of timing belt failure. Bent valves are not cheap to replace! Below are the timing belt maintenance intervals and info for Chrysler cars.
Daihatsu and Daewoo Timing Belt Tech Data and Replacement Intervals
Your timing belt should be replaced every 50-70,000 miles. Carmakers have specified the replacement intervals for timing belts. In this database you will find these timing belt replacement intervals along with a little technical information regarding the valve configuration – interference or non-interference. In an interference engine, the valves and piston share the same air space. They never touch, unless your timing belt breaks or skips, and this is a catastrophic failure that requires removing the head and replacing bent valves. Non-interference engines do not risk this contact if the timing belt goes. Nonetheless, either can leave you stranded, so regular timing belt replacement is very important.
Be sure to replace your timing belt at the required intervals for your Daewoo or Daihatsu. Timing belt replacement is crucial to the life of your engine. Interference type engines can suffer expensive damage in the case of timing belt failure. Bent valves are not cheap to replace! Below are the timing belt maintenance intervals and info for Daewoo or Daihatsu cars.
Ford Timing Belt Tech Data and Replacement Intervals
Your timing belt should be replaced every 50-70,000 miles. Carmakers have specified the replacement intervals for timing belts. In this database you will find these timing belt replacement intervals along with a little technical information regarding the valve configuration – interference or non-interference. In an interference engine, the valves and piston share the same air space. They never touch, unless your timing belt breaks or skips, and this is a catastrophic failure that requires removing the head and replacing bent valves. Non-interference engines do not risk this contact if the timing belt goes. Nonetheless, either can leave you stranded, so regular timing belt replacement is very important.
Be sure to replace your timing belt at the required intervals for your Ford. Timing belt replacement is crucial to the life of your engine. Interference type engines can suffer expensive damage in the case of timing belt failure. Bent valves are not cheap to replace! Below are the timing belt maintenance intervals and info for Ford cars.
Geo Timing Belt Tech Data and Replacement Intervals
Your timing belt should be replaced every 50-70,000 miles. Carmakers have specified the replacement intervals for timing belts. In this database you will find these timing belt replacement intervals along with a little technical information regarding the valve configuration – interference or non-interference. In an interference engine, the valves and piston share the same air space. They never touch, unless your timing belt breaks or skips, and this is a catastrophic failure that requires removing the head and replacing bent valves. Non-interference engines do not risk this contact if the timing belt goes. Nonetheless, either can leave you stranded, so regular timing belt replacement is very important.
Be sure to replace your timing belt at the required intervals for your Geo. Timing belt replacement is crucial to the life of your engine. Interference type engines can suffer expensive damage in the case of timing belt failure. Bent valves are not cheap to replace! Below are the timing belt maintenance intervals and info for Geo cars.
GM Timing Belt Tech Data and Replacement Intervals
Your timing belt should be replaced every 50-70,000 miles. Carmakers have specified the replacement intervals for timing belts. In this database you will find these timing belt replacement intervals along with a little technical information regarding the valve configuration – interference or non-interference. In an interference engine, the valves and piston share the same air space. They never touch, unless your timing belt breaks or skips, and this is a catastrophic failure that requires removing the head and replacing bent valves. Non-interference engines do not risk this contact if the timing belt goes. Nonetheless, either can leave you stranded, so regular timing belt replacement is very important.
Be sure to replace your timing belt at the required intervals for your General Motors vehicle. Timing belt replacement is crucial to the life of your engine. Interference type engines can suffer expensive damage in the case of timing belt failure. Bent valves are not cheap to replace! Below are the timing belt maintenance intervals and info for GM cars.